Success in value-added dairy

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Agri-TechE

emily norton“Milk is not just some white stuff that goes in a cup of tea, or on your cornflakes in the morning – it’s something that should be respected,” says Emily Norton, Partner at J. Norton & Sons and co-founder of Nortons Dairy in Norfolk. We spoke with her about dairy farming, diversification and women in agriculture.

Nortons Dairy is a family-run dairy and arable farm, six miles north of Norwich city centre. The farm produces milk, butter, cream, cheese and yogurt from a herd of 55 Brown Swiss dairy cows, selling directly to local people and businesses.

Diversifying after the milk crash

The Norton family has farmed at Church Farm, Frettenham since 1946, but it was the milk crash of the 2000s that radically changed the business.

“We had always focused on producing high quality milk in order to maximise returns under the milk contract at the time,” explains Emily. “However we were very conscious that a big tanker would turn up in the morning to collect our milk and the effort we had put into making sure that milk was high quality was lost to us straight away.

“The milk crash in the mid-2000s was a historical low. However, we realised we had some of the skills and labour capacity on farm to be able to add a new business stream into the farm partnership. All the planets aligned to allow us to go ahead and do this. We started in 2007 running the dairy on-farm, so it’s actually our 10th anniversary this year.”

The milk is distributed through a doorstep delivery in the village and a wholesale round to local small businesses and shops in the Broadland area. Cheese and yogurt is also distributed and available throughout East Anglia from independent shops.

As well as selling other dairy products, Nortons Dairy runs educational visits for youngsters to explain the background and effort that goes into milk production.

“Once you put milk in a bottle it just becomes a commodity, rather than something that has been produced with love, care and attention and a huge amount of physical effort from everybody,” says Emily. “So maintaining a conversation and dialogue with the end customer is very important, to understand what it means to them as well as us.”

Voluntary milking system

Success in value-added dairyWell-being is very important at Nortons Dairy; the cows have names (such as ‘Daisy 20th’), drink filtered fresh water and use a voluntary milking system.

Emily says: “We are milking 55 cows on a voluntary milking system (Fullwood Merlin). It works on the basis of incentivising the cows to milk themselves.

“Each cow wears a pedometer – a bit like a Fitbit – so that it activates the robot when they walk in, and measures their activity. They also get some food while they are in there, so we are constantly motivating the cows.

“As a measure of productivity, we are now achieving the same yield of milk from fewer cows. In terms of the quality of the milk and the welfare of the cow, using Merlin means that labour effort can be put into looking after the cows instead. So herd management is of a much higher standard than when labour capacity was taken up with milking.”

Norfolk Ladies in Agriculture

Success in value-added dairyEmily helps run ‘Norfolk Ladies in Agriculture’, a networking group for women involved in a range of agricultural businesses.

She comments: “The group provides advice, inspiration and mentoring amongst other women involved in the industry. This is really important, as it is quite easy in farming businesses for anyone to get stuck in their own bubble, so it’s good to push yourself to meet with others.”

Agriculture is often perceived as a male-dominated industry, but the number of female farmers is rising; women now make up 28 per cent of the British agricultural workforce[1]. Emily is encouraging others to make a difference.

She says: “It is important for women to realise the value of teamwork. There is this feeling that you have to do everything yourself, which I think is a product of female liberation in the ‘60s. However, you can also rely on other people to help you achieve what you want to achieve.

“Rather than feeling swamped by your set of circumstances, your family situation or whatever the expectations are – realise that you can make a massive difference in your own right. You can contribute through leadership, building teams or getting stuck in whatever way you can.

“I would encourage any ladies involved in farming or environmental businesses in Norfolk to contact me if they would like to participate.”

Emily recently spoke at Agri-Tech’s Young Innovator’s Conference at the Morley Agricultural Foundation Wymondham, Norfolk.

Find out more about Nortons Dairy on their website: www.nortonsdairy.co.uk

[1] https://www.gov.uk/government/news/environment-secretary-salutes-britains-women-farmers

A more effective test for TB delivers results in 6 hours

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Agri-TechE

PBD BiotechA ground-breaking test for tuberculosis that can deliver results within six hours is on the cusp of commercialisation, says Dr Berwyn Clarke from PBD Biotech.

The current method of testing is unreliable as it appears to miss a significant number of animals that are carrying the disease.  (more…)

Bugs a sustainable source of protein?

Agri-TechE Article
Agri-TechE

Matt McLaren, Entomics_squareUrban farming is one of the ways that our capacity for food production can be increased. The potential of insects and bugs to provide a sustainable source of protein is being investigated by a number of groups in the agri-tech cluster and this was featured in a recent ITV Anglia programme.

Entomics is one of the first tenants of the Eastern AgriGate Hub, a collaborative research centre which is looking at ways of reducing and using food waste.

Matt McLaren (pictured left), co-founder of Entomics, says : “The black soldier fly is a common species in the UK and its larvae are ultimate conversion catalysts. In just two weeks they can break down food waste and build it back up into complex and valuable compounds within their bodies.”

Making insect protein palatable

Greg Dickens insect image colourThe potential for insect protein to be converted into shaped textured protein is being investigated by Cambridge-based technology consultants Innovia Technology. Consultant Greg Dickens (pictured right) argues that if insect protein was available in textured chunks then it could be incorporated more readily into a wider range of meals.

He says: “Formed insect protein blocks will taste something like sausage. If this was written on the packaging, people would have something to expect. And the sudden certainty might just drop their automatic ‘disgust shielding’ long enough for them to take the first bite.”

To achieve this there are still some challenges to overcome as Dickens explains: “Formed pieces of Quorn are appetising, but mycoprotein automatically forms long fibres, making it easy to work with. Insect proteins are captured within their chitin exoskeletons and are generally globular; however, I’ve been working with one client to investigate how this chitin can be removed to release the proteins so that they can then be made into textured blocks.

“This offers the potential for high-protein chunks with a certain sweetness and none of that characteristic cricket-induced-grittiness. This is all without adding chemicals that detract from the label acceptability and without using so much energy as to ruin the whole point of eating bugs.”

Dr Belinda Clarke, director of Agri-Tech, believes that encouraging non-traditional players into food production opens the potential for new ideas: “We have a lot of people to feed and insect protein could be a sustainable supplement to our diet.”

ITV Anglia reporter Matt Hudson tries a bug

ITV Anglia reporter Matt Hudson tries a bug (click image to view video on ITV website)

Internet of Cows provides early indication of health issues

Agri-TechE

Veena Adityan, co-founder of Smartbell, presents at GROWSmartbell brings the expertise of an experienced herdsman to an automated dairy system. It is able to detect changes in behaviour by individual animals that may indicate that they are in pain, becoming fertile, pregnant or unwell or not eating. The business plan was a finalist in the non-student category of GROW 2015/16.

Each animal wears an RFID tag which collects data about its movements. The system can detect unusual behaviours and alert the producer.

Smartbell provides early indication of health issues, allowing preventative action, such as separating the animal before it infects others, treatment before lameness etc.

Smartbell will help improve the health and resilience of the herd and reduce the cost of treatment. In farm trials it has been shown to generate revenues of over £40k for a herd of 300 cows.

The founders are Veena Adityan (pictured right at the GROW final), whose previous experience includes the design and deployment of cloud services such as Amazon’s streaming music service, and Jose Chitty, a mechanical engineer with experience in large-scale automation projects.

For more information about Smartbell.

GROW Business Plan Competitionsmartbell

Entomics are lord of the flies at AgriGate

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Agri-TechE

Entomics logo webOne industry’s food waste is a raw material for another. Cambridge start-up Entomics thinks it has found an interesting and innovative way to convert waste into valuable compounds using black soldier flies (Hermetia illucens).

Supported by the Agri-TechE network it has secured a trial site at the new AgriGate Research Hub managed by Niab at Hasse Fen to scale-up its technology. (more…)

Sensors to provide early warning of disease

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Agri-TechE

Andy Thurman of OmnisenseAnimals suffering from an illness change their behaviour. A sick cow might lie down in a different area, split itself away from the herd or change its eating pattern. A new technology which detects these changes will make it easier for farmers to identify the early stages of disease. (more…)

Forage legumes work for man and beast

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Agri-TechE
Ian Wilkinson, Managing Director of Cotswold Seeds
Ian Wilkinson

A 47% increase in net yield can be achieved by increasing the number of species in temporary grassland, according to Ian Wilkinson, Managing Director of Cotswold Seeds Ltd, a speaker at the June Pollinator. Extensive trials across Europe have revealed that forage legumes grown in a ley can increase the nutrient value of the sward, fix nitrogen to give an uplift to subsequent crops and provide invaluable food and shelter for insect pollinators. (more…)